HOME
Well I went and talked to a Fiberglass boat repair shop. The owner
recommended that I use the Evercoat as a storage can after I throw away
the inside. He said the best way was to use glass on glass. Use matting
between the shells and use a lot of resin. I was able to grind down the
Evercoat using 60 grit paper. I then hand sanded using 26 grit to make it
more rough. The passenger side front door went together with out much
problems. After 3 hours I was able to sand down the excess. I started on
the next door. It happened to be the drivers back door. As I was sanding I
noticed that the two panels looked different. I tried to clamp them
together, they would not clamp together with out having 1/2 inch separation
at the top. I checked the other doors. They to had the same problem. I
then decided to mount the outside door panels to the body. I finished tack
welding the hinges together and tack welded the doors hinges in place.
Sanding the doors to make them fit as needed.
Here you can see the problem. The top of the front door sticks out by
3/4 inch. The rear door sticks in by 1/2 inch. Both outer panels are
warped.
You can also see that the window channels are installed.
On the passenger side the front door sticks in by 1/2 inch and at the
rear by 1/4 inch at the top to middle.
I
haven't installed the window channel in the rear door yet.
The
truck is taking shape. If I can get the door problem licked then paint is
next.
I
think I'm going to move the steering wheel over by 2 inches. I forgot to
take into account the interior door panel sticking in so far.
By
the time I'm through with the doors I'll be a master fiberglass. Most of
the doors I'll have to cut at the bottom of the window and realign with
the door frame, then glass on the interior panels which I'll have to cut
as well.
Stay tune.